✕ Home Capabilities Process About Contact
Manufacturing Process

How we
make it.

Two documented workflows — fabrication and surface treatment. Every part is inspected at each stage before it moves forward.

7
Fabrication stages
4
Coating stages
100%
Parts inspected
ISO
9001 in process
01

Fabrication

Raw material through to pre-coat finishing — 6 stages

01
Raw Material Inspection
All incoming sheet is checked visually, tested by NDT, and verified against the material certificate before production begins.
Upload: Stage 01
02
Laser Cutting
Performed on AMADA CO₂ and fiber platforms. Dimensions checked after every cut. FOM 2 (2.5kW), LCG 3015AJ (2kW), PRC Ray Tools (1kW).
Upload: Stage 02
03
Punching, Notching & Drilling
Holes, notches, and slots applied per drawing. Flat pattern inspected before moving to bending.
Upload: Stage 03
04
Bending
AMADA press brakes set up per specification. Angle verified after each setup — ±0.1°. RG M2 ×2 (100T/3m) and RG80 (80T/2.5m).
Upload: Stage 04
05
Welding
MIG, TIG, spot, ARC, or Fanuc robotic welding — selected per joint type and volume. All welds inspected before the next stage.
Upload: Stage 05
06
Grinding & Finishing
Weld seams ground, surfaces sanded to specified finish. Dimensional and visual sign-off before transfer to surface treatment.
Upload: Stage 06
Fabrication complete — Surface Treatment begins
02

Surface Treatment

7-tank phosphating, passivation, primer, powder coat, and bake — full in-house at Unit 2

A
Degreasing & De-Rusting
Fabrication oils and surface rust removed by alkaline immersion. Each chemical stage followed by a water rinse before the next treatment.
Upload: Stage A
B
Zinc Phosphating
Zinc phosphate applied by immersion. Creates a crystalline surface that bonds with primer and provides corrosion resistance. Passivation follows.
Upload: Stage B
C
Primer Coat
Parts dried and primer applied. Thickness measured and adhesion cross-hatch test completed before powder coating begins.
Upload: Stage C
D
Powder Coat & Dispatch
Powder applied electrostatically, baked at 200°C. Final check: coat thickness, scratch hardness, flexibility. Pass → dispatched. Fail → reworked.
Upload: Stage D
Complete Process Sequence
01
Degreasing
Alkaline immersion removes fabrication oils
02
Water Rinse
Between each chemical stage
03
De-Rusting
Surface rust removed
04
Water Rinse
05
Pre-Dip
Surface conditioner
06
Phosphating
7-tank zinc phosphate by immersion
07
Water Rinse
08
Passivation
Corrosion protection layer
09
Inspection
Phosphate thickness check
10
Drying
Air or oven
11
Primer Coat
Electrostatic application
12
Inspection
Primer thickness & cross-hatch test
13
Drying
Air or oven
14
Flinting
Surface key at 100 mesh
15
Powder Coat
Electrostatic at 200°C bake
16
Baking
Baked at 200°C
17
Cooling
Controlled cooling
18
Final Inspection
Thickness · scratch hardness · flexibility
19
Packing
20
Dispatch
Quality Control

What gets checked at each stage.

These checks are carried out on every job. ISO 9001:2015 certification is currently in progress.

On Arrival

Visual surface condition
NDT examination
Chemical composition
Dimensions vs specification
Material certificate review

During Production

Dimensions after laser cutting
Flat pattern after forming
Bend angle — ±0.1° tolerance
Weld visual and dimensional
Phosphate coat thickness
Primer adhesion cross-hatch

Before Dispatch

Powder coat thickness
Scratch hardness test
Coating flexibility test
Final dimensional check
Visual finish inspection
Contact

Discuss a project
with our team.

Send your drawings, specifications, or a description of what you need. We will respond within one business day.

Contact Us →